January 18, 2021


Anything but ordinary

California DOT repaves highway with recycled plastic bottles

Dive Transient: The California Department of Transportation (Caltrans) integrated a binding agent built from outdated...

Dive Transient:

  • The California Department of Transportation (Caltrans) integrated a binding agent built from outdated plastic bottles to repave a 1,000-foot, 3-lane stretch of freeway this summertime throughout a pilot to take a look at the substance, in accordance to a division launch. 
  • Caltrans employed Redding, California-based TechniSoil Industrial’s G5 polymer binder. The substance, which incorporates about 150,000 polyethylene terephthalate (PET) plastic bottles for every single mile of pavement laid down, permits very same-working day, 100% onsite recycling of present asphalt roadways at ambient temperature, and generates a new surface that has the toughness of concrete but the flexibility of asphalt, in accordance to the firm’s site.
  • The pilot, done on Freeway 162 around Oroville, marks the initial time Caltrans has paved a road utilizing 100% recycled products. Caltrans is utilizing the $3.two million paving project, headed by Yuba City, California-based Lamon Construction Co., as a proving floor for the substance right before deploying it on roadways all through the point out.

Dive Insight

If Caltrans’ pilot utilizing recycled plastic bottles proves productive, it could be a boon for both environmentalists and road builders.

On a common resurfacing project, road crews get rid of the top rated 3 to six inches of an present road, grind it up and blend it with bitumen, a foamed binding agent remaining above from the oil refining method. But the ensuing substance is only potent plenty of to use as a new roadway foundation, and contractors continue to have to truck in warm-blend asphalt for the new road surface, whilst hauling up to 50 % of the outdated road substance away.

TechniSoil’s method is diverse, mainly because it makes use of a recycling prepare of products to scrape off and grind up the top rated 3 inches of pavement and blend it with the G5 binding agent at ambient temperature right before laying it back again down and paving above it. The mixture generates a solution that has verified to be a lot more long lasting than common asphalt, and previous two to 3 instances extended, in accordance to the corporation.

That suggests long term resurfacing assignments could be self-contained on web site, utilizing only the present road substance and the binding agent to produce a model new lane surface. Doing so would outcome in a 50% lifecycle savings to taxpayers, TechniSoil claims.

The mixture of plastic recycling and decreased resurfacing expenses could be attractive in other states as very well, where by infrastructure assignments have been slashed or put on maintain because the outbreak of the COVID-19 pandemic. 

But squander specialists say the road forward for TechniSoil isn’t a straight shot. That is mainly because PET bottles, which use variety 1 and two plastics, are in superior desire by both beverage companies that want to recycle them, as very well as carpet and apparel makers, who also use them in their products and solutions, in accordance to United states of america Currently.

TechniSoil president Sean Weaver advised the newspaper the agency was exploring strategies to use variety 3-seven plastics, which have witnessed a glut on the marketplace because China stopped accepting them previous 12 months.

“The recycled plastic component of this is amazing,” Weaver advised United states of america Currently. “But right before I even cared about recycled plastic, we ended up wanting at a technological innovation that was heading to recycle 100% of the road. The holy grail of the road construction field has been to come across a way to recycle 100% of the road more robust than the initial road. That is what we did.”