January 16, 2021


Anything but ordinary

How to Build a Wood Chevron Barn Door

Create a good wooden Do-it-yourself chevron barn door with a herringbone pattern. Picture tutorial furthermore...

Create a good wooden Do-it-yourself chevron barn door with a herringbone pattern. Picture tutorial furthermore a PDF woodworking prepare to make it effortless to create your have barn door from reclaimed wooden or fresh lumber. 

See additional Do-it-yourself doorways and barn doorways in our Shut The Front Doorway Do-it-yourself series, furthermore our picks for inexpensive barn door hardware right here. 

DIY chevron barn door, wood herringbone barn door, woodworking plans and tutorial
Get the chevron barn door plans In this article

How to Create a Chevron Barn Doorway

by reader Emily Seaton | woodworking prepare by Amy of Hertoolbelt

Emily constructed this lovely wooden chevron barn door as part of her boys’ rest room renovation. She shares her story beneath, and Amy has set collectively a making prepare so you can create your have door just like Emily’s!

Get the in depth woodworking prepare In this article to create your have chevron barn door using new lumber, or using reclaimed hardwood flooring like Emily demonstrates in the image tutorial beneath.

The completed barn door actions 39 ½” W x eighty four ½” H x 1 ½” D.

DIY chevron barn door, wood herringbone barn door, woodworking plans and tutorial

Components and Resources

This post has affiliate hyperlinks learn additional and browse our complete disclosure coverage right here.

The chevron barn door is constructed using plywood and luan, with 1x lumber for the layout and herringbone information. (Emily demonstrates how she employed reclaimed wooden flooring beneath.)

Constructing A Wood Chevron Barn Doorway for a Boys’ Toilet Renovation

Good day Remodelaholics!  My title is Emily and I live right here.

fixer upper with chevron barn door woodworking plans, wood herringbone barn door

We moved into this ninety some thing year outdated Kansas Metropolis dwelling much less than a year ago with three boys (including an toddler, a 4 year outdated and a five year outdated), a seventy pound puppy and an outrageous perception that we could rehab most all of it on our have.  What it lacked in modern-day requirements (it experienced no duct operate, gutters, insulation, and so on.) it designed up for in allure and house.

When we walked in for the inspection there was h2o pouring by the entryway, remnants of termites in the dining area and asbestos in the popcorn ceiling.  To say this was a fixer upper was an understatement but we beloved the huge corner whole lot, the layout and the community.

This is Ga.

Build and amazing chevron barn door with this great tutorial and woodworking plans.

She lived right here prior to me, with her two grownup bachelor sons.  From what I can explain to by photos and letters the family left driving, Ga and her boys look like pretty individuals who adored this outdated dwelling and designed quite a few wonderful memories in it.  Though we now have the dwelling, there is nonetheless a good deal of Ga to be located everywhere (including this portrait which my partner retains hanging on our second floor landing for some motive).

Ga and I share a enjoy for this outdated wonderful property.  On the other hand we part methods when will come to the very best way to demonstrate off its historic magnificence.  Ga desired to go over it up with levels of wallpaper, paint, carpet and velvet (indeed we removed a truckload of dusty velvet drapes).  Now, I am heading area by area in an exertion to restore the authentic miracles of our without end property although weaving in a couple modern-day gems.  Somewhere amongst producing faculty lunches, naptimes and chasing all over my one particular year outdated, I am striving to come across the time to convert Georgia’s property into one particular that I can connect with my have.

I am absolutely sure that Ga would not approve.

We have no plans to ever move so I choose complete comfort and ease in producing this property just as we want it.  My partner and I have been pressured to create sets although in school to fulfill our Theater scholarships.  Little did I know how fruitful individuals shop lessons would be for us!  We have by no means rehabbed a dwelling prior to, but we dove it head to start with and haven’t seemed back.  Our most the latest undertaking included turning an out-of-date bedroom and connected tub into a house for my two oldest boys.  In this article is the house prior to (Certainly, that is pink floral wallpaper.  And indeed, it is also on the ceiling.  I informed you Ga was everywhere):

boys bathroom before remodel and chevron wood herringbone barn door - via @Remodelaholic

And right here is the rest room which we took down to the studs, leaving only the ceiling and the authentic hexagon mosaic tile floor.

boys' bathroom remodel with original tile

This area needed quite a few points, including a new rest room door.  I enjoy to come across awesome points from blogs, like this one particular, or Pinterest, and recreate them.  As they say, there is practically nothing new underneath the solar and I am not higher than thieving any plan that is a great plan.  I located an magnificent variation of a barn door on The Accent Piece and understood I required to make it, or one particular like.  In this article is the door I ultimately came up with (which Amy developed woodworking plans for right here):

DIY chevron wood herringbone barn door for a bathroom

Why decide on a barn door?

I resolved on a barn door mainly because in boosting three boys underneath the age of 7 the look of my dwelling often seems additional like a barnyard than a area where civilized individuals live.

There have been also functional factors that designed the barn door a great match.  The authentic door swung inward and to the correct which is likely why the gentle switch was on the reverse facet of the area higher than the sink rather of to the correct of the door where you would usually come across the gentle switch.  I experienced visions of my boys stumbling throughout cold tile in the center of the night blindly striving to come across the switch higher than the sink.  We solved this issue by shifting the gentle switch to the correct of the door but we experienced to do away with the inward swinging door.  The barn door solved the logistical issue.

Some individuals recommend barn doorways are not great for loos for privateness factors but thinking about this is inside of a bedroom I believed it would be okay.  Other than, how substantially privateness do 4 and six year outdated boys definitely need to have anyway?  They hardly ever shut the door when they are doing their business as it is.

herringbone detail on a wood chevron barn door, diy woodworking plans

Choosing Wood for the Chevron Barn Doorway

I experienced just lately been to my local Habitat for Humanity Restore and understood they experienced a huge inventory of assorted hardwood flooring for a $1 a foot.  Not definitely being aware of how substantially wooden I needed (I likely went back three situations for additional) I picked by pieces I believed have been a great blend.  I started by measuring the outdoors of the door body to the rest room.  In my case, it was 39” vast and 83” tall. (The printable woodworking plans are constructed to these identical measurements, but you can adjust the dimension if needed.)

I went to Home Depot and experienced them reduce a sheet of ½’ plywood and a sheet of luan down to 38” vast, one particular inch short of the door body width to allow for framing the outdoors with trim.  The luan is the back of my door and the plywood will make up the center of the composition.

Once you have the components, the door can be manufactured in a couple simple steps. I’ll demonstrate the pics right here, and you can get a complete reduce list and assembly diagrams right here in the woodworking prepare.

Time & Price tag

The development of the chevron barn door took approximately three – 2 hour sessions.  Hanging the door is surely a group exertion but I managed the development myself.

Price tag breakdown:

  • Hardwood floor- $30
  • Trowel handle- gifted
  • 4, 1×2- 8FT strips- $five
  • 4×8 sheet Luan- $13
  • 4×8 sheet plywood- $23
  • Doorway hardware – $ninety eight
  • Leather handle- $three
  • Tacks for handle- $three

build chevron barn door with herringbone details

How to Create a Do-it-yourself Chevron Barn Doorway

Phase 1: Develop the Doorway Foundation

Glue the luan and plywood collectively with wooden glue.  The luan facet must be on the floor.  Established major things on leading all all over to compress the luan to the plywood and let it dry.  I employed only wooden glue for this action.  I understood this would not be enough strength for the completed product or service but will go back with short nails to protected.

Phase 2: Pick out Wood for Herringbone Barn Doorway Sample

Get started arranging the hardwood floor to come across the pattern you like most.  I feel it is useful to attract out a diagram prior to you get started so you know what it will glance like. I employed five horizontal slats at the leading of the door prior to starting the break up herringbone barn door pattern – or connect with it chevron, what ever you like.

The printable woodworking plans have a complete diagram and reduce list, including board widths, to make the layout effortless. 

I started laying out and making the experience of the door from the outdoors in.   I didn’t have pieces prolonged enough to operate the size of the door on the edges, so I set the seam on the left where I prepared for the handle to go.

diy reclaimed wood herringbone barn door, chevron barn door


Phase three: Attach The Wood Experience

Get started securing the wooden flooring edges with wooden glue and 1 1/4” nails. Start out with the leading and facet frames, then the leading horizontal pieces. You can add the bottom experience body piece now like Emily did, or hold out to install it right after the herringbone barn door depth (like instructed in the woodworking plans).

I employed a pneumatic nail gun, which will make this course of action quite quickly.  Moreover, there is practically nothing like using a nail gun to vent the frustrations of the day.diy chevron barn door, reclaimed wood herringbone barn door detail


Phase 4: Cut The Doorway Stile

Cut a 1×2 to operate down the center.  Wait to protected this piece until eventually all of the diagonals are reduce to match.  This provides you wiggle area to squeeze in the last piece of the herringbone barn door pattern.

Phase five: Cut and Install Herringbone Barn Doorway Sample

To get started the herringbone diagonals, I started at the corner with a triangle I reduce from a wider piece of flooring.  From there it was a matter of marking the size of each individual reduce until eventually I bought to the stop.  These are all 45 degree angles and a triangle is quite useful. The woodworking prepare has a in depth diagram of lengths and sizes to make this part even less difficult!

An benefit of operating with hardwood flooring is that each individual piece is manufactured with a tongue and groove edge in get for the pieces to match into one particular a further.  All you have to do is set it in and gently hammer the pieces collectively.  Then protected each individual piece with the pneumatic gun.build a wood barn door with chevron pattern, diy herringbone barn door detail


Phase six: Add Barn Doorway Body

Just after the entrance of the door is completed its time to body the sides.  The thickness of the door equaled 1 ½” (1/4” luan + ½”plywood + three/4” hardwood floor).  This permitted me to use 1x2s strips of wooden (which in reality measure at ¾” x 1 ½”) to body the door.  I reduce the 1x2s at a 45 degree angle and connected them to the outdoors edge with a pneumatic gun.


attach wood herringbone barn door back and frame

Phase seven: Safe Barn Doorway Backing

The back of the door is just the sheet of luan.  Hammer short nails all over the edge of the luan for extra strength.

Phase 8: End

If your precision with a saw is just about anything like mine, you may have gaps in the corners of the trim.  Fill any imperfect corners (in my case all) with wooden filler.  When dried, sand until eventually easy.

diy herringbone barn door detail on a chevron barn door, woodworking plan

I experienced meant to stain the door but right after it all came collectively I definitely beloved the purely natural glance of the hardwood floor.  I gave it three coats of polyurethane using a foam brush.

finished diy chevron barn door, wood herringbone barn door accents

Reclaimed Wood Barn Doorway Components

I acquired the barn door hardware on Ebay.  There are a range of choices but I went with a simple design and style. (See additional inexpensive barn door hardware right here.)

This door is major but did not exceed the 200lbs fat restrict of most barn door hardware.  Thinking about how vast our door is we went with the prolonged six.six FT selection opposed to the 6FT.  Provided the thickness of our baseboards, we hung the hardware backwards so the door would be farther away from the wall.

barn door hardware, chevron barn door with herringbone detail

The barn door handle is an outdated trowel my aunt located at an estate sale.  I took it from her figuring I would use it one particular day.  I located the perfect area inside of a thirty day period.

diy barn door handle and hardware, chevron herringbone barn door

We needed a small handle to open up the door from the inside of the rest room.  I choose on a strip of leather that I connected with tacks.

leather diy barn door handle, herringbone wood chevron barn door

When browsing for leather at Passion Lobby I can throughout these leather bookmarks.  The dimension is perfect.  I hammered it on with huge nail heads leaving some slack so the handle would be less difficult to grab.

leather diy barn door handle, herringbone wood chevron barn door

leather diy barn door handle, herringbone wood chevron barn door


Finished Barn Doorway + Boys’ Toilet Renovation

In this article is the completed product or service, with a perspective into my boys’ new rest room.  The tiling is also my operate.  I credit score my partner with the plumbing and electrical.

diy bathroom renovation with herringbone barn door DIY

Bedroom and Toilet Notes:

  • Bedroom color:  Benjamin Moore’s Hale Navy
  • Toilet vanity and sinks:  Ikea’s Hemnes/ Rattviken with Braviken sink
  • Faucet: Ikea’s Runskar
  • Mirrors:  Ikea’s Savern
  • Wall Tile: Home Depot’s Snow White Brick 12×12” mosaic tile
  • Floor Tile: authentic to the dwelling
  • Mild Fixtures: Pottery Barn Outlet, Covington Articulating Solitary Sconce with no the shade (we broke one particular so resolved to go with no and use Edison bulbs rather).

This door is the perfect ending touch to this mattress and tub transform.  I know I enjoy it additional than my boys do but I hope they will appear to respect it one particular day much too.  While I do not have a blog, you can adhere to me on Instagram.

Additional Do-it-yourself barn doorways:

furthermore 35 additional Do-it-yourself barn doorways right here. 

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Build A Chevron Barn Door, Wood Herringbone Barn Door, Woodworking Plans, Remodelaholic

Build an amazing chevron barn door with this great tutorial and woodworking plans.

Very first posted 30 Mar 2015 // Current 19 May 2020

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About Amy Baesler